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Considerations When Prototyping Electrical Systems

March 18, 2022 by BPM Team

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Team of Mechanical Engineers Working on Computers
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Prototyping is one of the most important and yet arduous aspects of building complex machinery. Not only does prototyping require a lot of testing and back and forth design work, but it can also be time-consuming when you need to make all of the components of a system, including electrical motors, yourself. This is why many involved in prototyping electrical systems choose to partner with an electrical motor manufacturing and design company like ARC Systems Inc. to get motors and components.

When you source induction motors from ARC Systems Inc. you have access to three-phase induction motors, AC induction motors for industrial applications and even custom induction motors designed to meet your exacting specifications. ARC Systems Inc. is an induction motor manufacturer with decades of experience in the production of high-quality precision motors and components for a variety of industries, including aerospace and defense applications.

Purchasing Ready-Made Components Saves Time And Money

Purchasing ready-made components and custom-built core components saves time during the prototyping process, and it may even reduce costs in terms of raw materials required. Since you’re not having to build your own components, you spend less on manufacturing and have more human capital to put toward the end goal of your project.

Of course, the other part of this is that you have to have the knowledge to build an electrical motor or other components you plan to include in the first place. Even if you’re an experienced electrical engineer, it often takes a keen understanding of electrical system dynamics in order to precision-engineer a motor solution. An experienced engineer may take months or even years to gather this knowledge, and an inexperienced engineer may take even longer to put these concepts into practice.

Producing Multiple Prototypes Benefits Clients And Sales

The process of prototyping would certainly be far easier if you only had to produce one working unit, but anyone with experience can tell you that multiple iterations are usually necessary. In fact, contracts often stipulate multiple working prototypes be produced for a client to choose from.

For these reasons, preparing ahead of time to block out scheduling for the creation of multiple prototypes can save you lots of headaches down the road. Knowing that you’re going to need to build several versions saves time since you aren’t hit with unexpected delays. Multiple iterations are also helpful in that you may recognize the merits of one version over the others at a later date. Because you’ve already created several versions of the final product, you don’t have to start all over from scratch to achieve your goal.

Implement Additional Safety Checks

Safety is always critical when working with and producing electrical systems and components, but during the prototyping phase, safety becomes an even larger issue. A prototype generally has not been through the intense testing that a finished electrical product has, and this can leave the door open to accidents and injuries.

As such, it would be a good idea to not only check all safety aspects on a more frequent basis throughout the design and manufacturing processes, but also prior to presentation. Allowing anyone to handle electrical components that have not been cleared for safety can result in injuries, and this can open you and your company up to lawsuits. You may need to design special handling protocols when demonstrating a prototype, including limiting who can handle items and what protective equipment must be worn.

You might also consider putting together a safety data sheet to be provided to a client along with a prototype, and it would be wise to be available to demonstrate prototype systems in person rather than allowing a client to handle items without a representative from your company available.

You may also like: How to Design a Printed Circuit Board for Your Hardware Startup

Filed Under: Business Success, Design, Technology Tagged With: design, manufacturing, Technology

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