Unless your business has its own manufacturing infrastructure, you will be relying on third parties to produce the custom parts you need. Before you order a production run, you should first ensure that you pay for the right manufacturing method. Choosing the wrong method for your custom manufacturing needs can create all kinds of headaches.
3D printing is very much the new kid on the block when it comes to manufacturing. A lot has been said about the game-changing nature of 3D printing and the impact that it might ultimately have on the world around us. While 3D printing has the potential to be a revolutionary technology, we aren’t quite there yet.
As things currently stand, 3D printing is an excellent manufacturing method for specific tasks. But there are severe limitations to what 3D printing is capable of. Businesses must be realistic about what manufacturers can achieve.
3D printing with the right setup is a very cost-effective choice for manufacturing custom parts. Unfortunately, 3D printing is still in its infancy. The limitations of 3D printing become obvious when you try to use it to produce more intricate and complicated designs.
For pieces with the most intricate features, precise manufacturing methods are required. Precision machining refers to the tools and techniques that enable us to manufacture parts with very close tolerance. Computer-aided design and manufacture have enabled more precise manufacturing than ever before. But even with these technologies now widespread, there are still some occasions that require extra precision.
Precision machining utilizes a type of machine known as a computer numerically controlled machine. These machines can mill parts along 3 to 5 axes, depending on the machine. The five-axis appliances are much more efficient than the three-axis variants, reducing manufacturing times. These machines are ideal for producing unusual and complex shapes. If you think CNC machining is the right technique for manufacturing your next product, contact TFG USA about your precision machining or CNC machining needs today.
Naturally, such precision comes at a price. Precision CNC machining is one of the more expensive options for manufacturing custom parts. However, for the most intricate pieces, no other method comes close.
Injection molding is a manufacturing method that has gained popularity as a fast and affordable way of producing new parts and products. With injection molding, you can manufacture numerous items simultaneously. It is also a versatile manufacturing method, allowing designers to easily combine different materials and techniques to produce the final piece’s desired properties.
The main downside to injection molding is that, while it is a speedy manufacturing method, there is quite a lot of lead time compared to other methods once everything is set up. After placing an order for injection molded parts, businesses will then need to wait around a month until production can begin. Because it takes time to produce the molds used in injection molding, it isn’t a very good method for prototyping.
The right manufacturing method will keep your costs as low as possible while still producing quality results. Consult with your manufacturer to be sure that you are requesting the most suitable manufacturing method for your needs.